Implementing routine preventive maintenance measures enhances the longevity of excavators, optimizes efficiency, minimizes unnecessary downtime from breakdowns, and enhances operations and productivity while also saving money. While excavator manufacturers provide tailored service plans for each model, certain general guidelines apply to all excavators.
If you are a Komatsu Excavator owner, here are a few steps in your maintenance and inspection checklist that you should not miss out on:
- Visual Examination: Examine the bucket thoroughly, checking for any signs of cracks or damage and inspecting the condition of its teeth. Clear away any large debris present in the bucket. Verify the presence of all bolts and confirm the appropriate lubrication of all greasing points on the excavator. Evaluate the condition of both the arm and the boom. Lastly, quickly scan underneath the machines to detect any possible leaks.
- Check the batteries: Perform a brief examination of the batteries, ensuring that there are no loose connections or signs of corrosion.
You can also read: Komatsu Excavators Maintenance and Inspection Check-List
- Engine compartment: Conduct a visual inspection in the vicinity of the engine, searching for any debris, leakage, or damage. Scrutinize the hydraulic lines carefully to detect any indications of leaks that may lead to equipment failure.
- Check the fluids and filters: It is crucial to analyze both the engine and hydraulic oil to ensure no oil leaks. Each filter on the equipment must have a corresponding check-off indicating whether it was cleaned or replaced, including the oil, fuel, air, and hydraulic filters. Inspect the fuel filter to ensure that it is clear of water and other contaminants.
- Check the undercarriage: Perform a brief inspection of the rollers, pads, and shoes, and examine the track tension and sprockets to confirm that there is no damage or wear.
Similar to any other heavy equipment, conducting regular preventative maintenance checks on the Komatsu excavator is crucial in minimizing downtime. This practice is highly cost-effective and enables machine owners to anticipate and address changes, as well as wear and tear. In addition, by avoiding breakdowns, permanent damage to the Komatsu excavator can be prevented, which ultimately extends its lifespan.